Low Price EPS Wall /Roofing Panel Cement Sandwich Panel Production Line

Product Description

Steel EPS/Rock Wool Sandwich Panel Production Line

 Roofing Sheet Tile Roll Forming Machine is one of most popular metal building material making machines,it can produce many kinds of trapezoidal tile/panels,like Ag panel or PBR/R panel,which can be widely used in many scenes,like school,gym, warehouse,etc.

1. Component line1000 Roof Panel Cold Roll Forming Machine

No.	Name	Unit	Qty
1	Man-made uncoiler	set	1
2	Main machine for roll forming	set	1
3	Control system	set	1
4	Hydraulic system	set	1
5	mold pressing machine	set	1
6	Blade	set	1
7	Receiving table	set	1

Product parameter 

Components and Functions

Standard Decoilers	For use with 1200±5 mm wide steel coil sheet up to 5 tons in weight. The coil holder is supplied with two supporting wood and expanding mandrels. It is un-powered. The Max. outer diameter is 1260mm,the inner diameter is 500mm or 600mm.
Hydraulic Station	To supply the power for cutting, it is off work when the cutting stop
Consecutive Laminating Body	Consists of guiding, laminating, glue providing, glue scraping, heating, auto cutting and controlling.
Coil Guiding equipment	When the coil sheet come the laminator, the guiding system ensures the sheet to the correct position.
Pre-heating system	Before glue scraping, the coil sheet will be heated in this system.
Guiding roller core	When the EPS fed to the machine, the guiding roller will guide the EPS to the laminating cabinet, the roller core will go the cabinet too. This makes the EPS closer to the top and lower coil sheet, thus make the finished panel more solid.
Glue Providing	There are 4 drum stand, with proportion at 60:40 ( the glue is provided by the buyer, and the quality shall be meet the speed at 3-4 meters per minute). The glue will scraping at 4 directions,  this guarantees the glue can be supplied at different speed. This part is operated separately.
Glue Filling Pad	The pad is in to-and-fro movement, there are air cushions on the concrete pad.
Heater	To open the heating pipe or not and how many pipes to open, is depend on the temperature and the solidify time of glue. The heater is to heat the top and lower coil sheet at appropriate temperature in laminating
Cutting system ( for laminating use )	In production, when the sandwich panel meet the set length, the system will cut the panel with milling cutter. (also  equipped with another set of straight cutter)
PLC Control System	Main components imported from Mitsubishi. All language in English.
Supporting Table	The finished panel will come out to the table.
Safety Guard	All the chains and sprockets are covered with a guard. this will prevent the workers from injured
C-shaped groove-making equipment	This equipment is prepared for making the mineral wool sandwich panel
Groove-making equipment for EPS	To make the grooves of the EPS, make it possible for the buyer to produce the rabbet joint sandwich panel.
Edge cutting equipment	To amend the edge of the EPS after the panels are laminated.

Series	Details	Parameter
ProducT	Raw material	PPGI /PPGL
	Material thickness	0.25-0.8mm
	Product cutting length	Adjustable
	Coil ID	508 mm
	Coil width	1250 mm
	Coil weight	5T
Decoiler	Work type	hand type
	Structure	Steel channel for basic frame
	Loading capacity	5 Tons
	Coil inner diameter	550-610 mm(adjustable)
	Max coil width	1250 mm
Roll forming  machine	Feeding device	Platform, the width is adjustable
	Roller stations	16 stages The distance between 2 stages is 443mm
	Roller shaft	Shaft material: 45# steel
		Shaft diameter: φ70 mm
	Roller	Roller material: 45# steel
			Roller spacer	Anti rusty treatment
	Work speed	25m/min
	Main structure	Middle plate weld with structure
	Motor power	5.5KW ,SHANGHAI LICHAO BRAND
	Transmission	1.0INCH CHAINS
	Machine basic frame	400# H steel welded with diagonal bracing inside
	Bearing	Chinese famous brand: Harbin
	PLC control system	Frequency brand	Delta (original)
PLC brand PLC		Delta (original)
Screen type		Touch screen also have button
Screen language		English / Chinese/Arabic
Low voltage apparatus		TAIWAN DELTA
Encoder		Omron
Function		Cutting to length, quantity and work speed control.
Hydraulic system	Work type	Hydraulic cutting
	Driving type	By pillar type cylinder
	Hydraulic motor power	4.0KW
	Cutter material	Cr12
	Cutting length tolerance	±1-3mm
Product collect table	Length	3m
	Width	1.3m
	Structure	Shaped steel welded
Machine weight	Around 4Tons

Detailed photo 

Decoiler ( Selectable configuration ):
Optional configuration ): Hydraulic decoiler; 

Loading Lecel: 5tons(common), 8tons, 10tons, 15tons or as requirement;
Loading Width: Max. 1250mm or 1450mm (common);
Loading Inner Diameter: φ450-550mm;
Loading Outer Diameter: Max. φ1500mm

EPS SANDWICH  COMPOSITE MAIN PART :

With feeding material guide, body frame made from H450 type steel by welding
Side wall thickness: Q235 t30mm ;
Tie rod:ф22 Galvanized
Rollers manufactured from Gcr15/Cr12 steel,CNC lathes,Heat Treatment,hard Chrome Coated
with thickness 0.04mm,surface with mirror treatment
The warranty for the rollers is 2 years
Shafts Diameter=ф90 mm,precision machined
Gear/Sprocket driving,about 21-step to form(19-step to form and 3 step for final shaping).
Main Motor=18.5KW , Frequency speed control
Speed redcucer motor:K series;
Size changing motor:6pcs, Automatically controlled by PLC Programing.
Sliding block:150*150mm;
All the screw bolts with grade 8.8
Real forming speed 20m/min (depending on the number of punching holes)With squareness roller setup

Post Hydraulic Cutting Device Post to cut, stop to cutting,Three pieces type of cutting blade design, no blanking 
Hydraulic motor:5.5 KW ;
Cutting tool material: Cr12MoV
The cutting power is provided by the main engine hydraulic station

 

PLC Controller & Hydraulic System

Collect Product Table 

1.   Automatic Stacker (optional configuration)--Length: According to customized;
2.   Manual Simple collecting product table (standard configuration)--Length: 3m(common) or as customized.

Product feature 
1 More efficient and accurate execution of production orders;
2. High equipment reliability;
3. Little waste of materials and energy;
4. High productivity;
5. High quality materials, get a longer service life;
6. All parts of the machine are processed with precision, and the surface of the roll is chromeplated to ensure that customers can get qualified products at the same time, it can avoid the scratch of the color steel surface paint, and increase the service life of the roll;
7. Customized coil processing solutions to solve all aspects of technical problems.
1 More efficient and accurate execution of production orders;
2. High equipment reliability;
3. Little waste of materials and energy;
4. High productivity;
5. High quality materials, get a longer service life;
6. All parts of the machine are processed with precision, and the surface of the roll is chromeplated to ensure that customers can get qualified products at the same time, it can avoid the scratch of the color steel surface paint, and increase the service life of the roll;
7. Customized coil processing solutions to solve all aspects of technical 
Why Choose this machine? 
1. Lifetime seivices
2. Introduced Mitsubishi PLC with touch screen to machine controll system.
3. One worker operation (minimum) 
4. Lifetime>10years: roller cover with 0.05mm chrome
72mm diameter solid steel shaft
Cutting blade with heat treatment. 
5. Cr12 mould steel cutter with quenched treatment. 
6. Product cut-to-length.
8.Technician overseas installing and training available

After Sales Service

1. Engineer will give free training lessons to labors in buyer's factory. 
2. The Buyer need buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 per day for engineer. 
3. During this guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by incorrect operations, we will provide the buyer spare parts at cost price. 
4. We will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide

Packaging & Shipping

Company Profile

 

Cangzhou Noble as a professional manufacturer of ROLL FORMING MACHINE, we use AUTO CAD design software. With more than 16 years of experience and strict quality control, our products meet international standard. We are the leading manufacturer of ROLL FORMING MACHINE in CHINA.
Our company Sell machinery from 2011 years, manufacture all kind of machinery: Roof Tile machinery, wall panel machinery, roofing corrugated sheet machinery, floor deck machine, C&Z Purline machine, highway guardrail machine, EPS/Rock wool Sandwich panel line, Container board machine, Roll shutter door machine, Down spout machine and Steel bar straightening machine, PPGI/GI/GL Coils, Prefabricated container house Etc. All our clients are satisfied with the workmanship and performance of our machines because our company is accompanied with sound infrastructure and qualified team, Our company prime mission is to provide superior quality industrial machines that are efficient, highly productive and durable.
All our efforts are resulted in to the growth at par excellence and also company started getting recognized as an organization compassionately devoted to the policy of "Quality" with "VALUE FOR MONEY".

 

 

Exhibition & Client Visit

FAQ

.How to play order :

Inquiry---confirm the profile drawings and price---confirm the PI---arrange the deposit ---we start producing                                                                                                                                                

What can we do if the machine broken?

The machine will be tested before shipment with coil, ensure everything is ready 2.We will prepare some spare parts along with the machine, ensure our customer can solve the issue in a shortest time.Both the sale person and technician can give you the service overseas and make training for the workers,the sale person can make translation, so that the installation and training will be more clear and easily.

Guarantee

Lifetime maintenance guarantee.We offer 2 years guarantee

*After-sales

 To give you the best after-sales service, the first give you video call with professional technicians , the second we send technicians to your country to repair the machine,
The buyer shall bear all expenses, including visa, round-trip airfare and suitable accommodation, and pay the salary of usd 100 / day.

.Contact us:

If you want to get more pictures or videos of the machines, feel free contact us.
We will give you the best experience!
  
     
Website:noblemachine.en.made-in-china.com
Factory Address:105 National Road, Botou , Cangzhou City , Hebei Province, China